Blue Iron is Supercalifragilisticexpialidoc-ICE®
June 4, 2026
The workday begins early on Maple Road in Bay Lake, where the backstage edge of the Magic Kingdom at Walt Disney World (WDW) has recently become a hub of heavy civil activity. This quiet service road, normally used by support vehicles and utility crews, now serves as the northern staging area for the World Drive North Phase III expansion. It is here that Blue Iron Foundations and Shoring, LLC is driving steel deep into the saturated Florida soil, and it is here that ICE® equipment is proving its value with every sheet placed.
Blue Iron, headquartered in West Sacramento and operating across the United States, has earned a national reputation for its expertise in earth retention and deep foundation systems. Their teams work regularly throughout Florida, where high water tables and unstable soils demand both technical precision and dependable equipment. Although Blue Iron has completed many significant projects across the state, this marks their first major foundation and shoring contract directly tied to WDW property. Their selection for such a high-profile effort reflects the confidence that project leaders have in their ability to deliver safe, stable, and consistent results in some of the most challenging ground conditions in the region.
For this project, Blue Iron Foundations is driving 1,600 linear feet of steel sheet piling to build MSE retaining walls for the World Drive North Phase III expansion at Walt Disney World, utilizing an ICE® 22 Vibratory Hammer for pile installation. This critical infrastructure work, supporting a major realignment of World Drive and Floridian Way, is set to continue through December 2027 to facilitate future park expansion.
To meet the demands of the Reedy Creek basin, Blue Iron chose to reach out to International Construction Equipment, Inc. (ICE®) to rent the ICE® 22 Vibratory Hammer powered by the ICE® 335 unit and paired with the reliable ICE® 140C Sheeting Clamp. The system arrived on Maple Road in the early Spring of 2026, ready for the work ahead. Consistent power is delivered to the ICE® 22 through its patented Hydrauli-Flex™ hose, a durable and responsive line that ensures dependable flow between the hammer and the power unit. This connection allows the 22 to deliver steady vibration energy while the 140C clamp maintains a secure grip on each sheet pile. Together, the system provides the precision and reliability needed for deep foundation work in wet and shifting terrain.
The broader project, led by the Central Florida Tourism Oversight District, is reshaping the roadway network that supports the Magic Kingdom. By realigning World Drive and Floridian Way, the project opens a significant parcel of land behind Big Thunder Mountain, an area Imagineers have already identified for future expansion. However, before any new structures or attractions can rise, the ground must first be stabilized and the water controlled. That responsibility falls to crews like Blue Iron, whose national experience and growing Florida presence made them a natural fit for this milestone project.
As pile driving operations begin, each driving sequence starts with the ICE® 22 Vibratory Hammer engaging the next sheet pile and delivering controlled vibration to advance the steel through layers of saturated sand, organics, and dense subsurface material. The ICE® 335 power unit maintains the hydraulic output required for continuous penetration, while the 140C clamp applies a high force grip that keeps the sheet aligned and prevents any lateral movement during driving. As the piles reach design depth, they interlock to create rigid cofferdam walls, deep trench support systems, and long-term embankment stabilization structures that will carry the load of the new roadway and protect the utility corridors running beneath it. The process requires precise energy transfer, accurate pile positioning, and equipment capable of maintaining performance under fluctuating soil and groundwater pressures, which is exactly what the ICE® system is engineered to achieve.
From a distance, the operation may look like another construction site, but those who understand the process know that this is where the future of the Magic Kingdom begins. Long before guests experience new lands or attractions, the foundation must be secured. Every sheet pile driven by ICE® equipment is part of that foundation. It is the unseen beginning of the next chapter in this iconic destination's growth.
ICE® is thrilled to support Blue Iron as they shape the ground that will support the future of Walt Disney World, Florida. The work is complex, the soil is challenging, and the expectations are high, but with the right team and the right equipment in place, progress moves forward one sheet at a time.
Learn more about the ICE® 22
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Media Contact-
Pollyanna Cunningham, MA, MBA
Vice President
ICE® - International Construction Equipment, Inc
The Hose Company
Office - 704-821-8200
Email - marketing@iceusa.com / info@hydraulichose.com


