Precision Pile Driving at Grand Bahama Shipyard



The redevelopment of the Grand Bahama Shipyard is a transformative project that will significantly enhance the maritime capabilities of the Bahamas. With an investment of approximately $665 million, this project aims to position the Grand Bahama Shipyard as a global leader in ship repair. The expansion includes the acquisition of two new floating dry docks, capable of servicing the largest cruise ships and commercial vessels. This development is set to generate an economic output of $350 million annually, reaffirming Grand Bahama's role as a key player in the maritime industry. Additionally, it will create over 1,000 full-time jobs for Bahamians within the next five years, boosting the local economy.

Orion Marine, a division of Orion Group Holdings, Inc., is at the forefront of this ambitious project. With a legacy of over 100 years in marine construction, Orion Marine is renowned for its expertise in delivering complex infrastructure projects on time and within budget. Specializing in marine and civil engineering, offering comprehensive solutions for port facilities, terminals, and marine infrastructure Orion Marine's commitment to safety, quality, and community engagement makes them an ideal partner for the Grand Bahama Shipyard redevelopment. 

One of the critical components of the construction process involves the use of the ICE® 130C Vibratory Hammer and the ICE® (Delmag) D-100 Diesel Hammer, paired with ICE® 98" OS Leaders that Orion Marine rented from International Construction Equipment, Inc. (ICE®). The ICE® 130C Vibratory Hammer, known for its high driving force of 415 tons and maximum frequency of 1450 vibrations per minute, has been essential for efficiently driving the steel piles into the soil of the shipyard site. ICE® counts on Hydrauli-flex hoses for their reliability and performance to ensure precise control and minimal environmental impact. These hydraulic hoses are designed to withstand high pressures and varying temperatures providing durability and flexibility in challenging construction environments which are crucial for the efficient transfer of hydraulic fluid and the overall functionality of their equipment. 

The ICE ® (Delmag) D-100 Diesel Hammer, with its impressive energy per blow of up to 258.7 kNm, is paired with 98" (In) Offshore Leaders to drive the massive 84"(In) dolphin piles into the seabed to provide stable mooring points for vessels, ensuring they can dock safely without drifting. This combination allows for the safe and effective installation of piles, ensuring the stability and longevity of the shipyard's infrastructure.  

In October 2024, Orion Marine's Grand Bahama Shipyard team achieved a significant milestone by successfully lofting, setting, and driving the first 84" (In) dolphin pile at 2XL. This accomplishment, which required meticulous planning and execution, highlights the team's dedication to safety and precision. For a sense of scale, imagine the pile buck standing on the template--it's remarkable how small the almost 25' (Ft) ICE® D-100 Diesel Hammer looks atop that massive 84" (In) pile.   

The Grand Bahama Shipyard is on track to become the largest cruise ship repair facility in the world by 2026 and the addition of these two new floating dry docks will enable the shipyard to service the largest cruise ships, including those currently under construction. Once completed, the 2XL will be transported onboard the heavy-lift ship, Boca Vanguard, in one piece. On its arrival, it will then be floated into position on its mooring. At that time, Grand Bahama shipyard will not only break the record of having the largest floating dock in the hemisphere, but they then will also have the largest floating dock in the entire world!

The successful lofting, setting, and driving of the first 84" dolphin pile at 2XL is a testament to the hard work and expertise of the entire Orion construction team. Their dedication and commitment to excellence have been imperative in bringing this ambitious vision to life. International Construction Equipment, Inc. (ICE®) is thrilled to supply some of the cutting-edge equipment that has been instrumental in this project's success. Together, Orion Marine and ICE® are setting a new standard for efficiency and strategic importance at the Grand Bahama Shipyard. Grand Bahama residents are overjoyed about the economic opportunities and job creation that this project promises. Kudos, Orion Marine!

Learn more about the ICE® D-100 Diesel Hammer, ICE® 130C Vibratory Hammer and assortment of ICE® Leads & Spotters

Media Contact-                 
Pollyanna Cunningham, MA, MBA                
Vice President Marketing, Brand and Media Relations    
Vice President IT and IT Comm            
ICE® - International Construction Equipment, Inc                 
Office - 704-821-8200          Email - marketing@iceusa.com  

 

Posted in Diesel Impact Pile Hammers, ICE Team, Vibratory Pile Hammers. Tagged as Commercial Build, Dock Expansion, ICE 130, ICE D-100v2 Diesel Hammer, ICE Leads & Spotters, ICEUSA, International Pile Driving, Marine dolphin structures, Marine Foundation.

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